Consolidated Electronic Wire & Cable - Custom Wire Harness
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ELECTRONIC WIRE & CABLE  •  POWER SUPPLY CORD SETS  •  MOLDED ASSEMBLIES  •  WIRE HARNESSESCall Toll Free 1.800.621.4278
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Custom Wire Harness


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Custom Wire Harnesses
 
Consolidated Electronic Wire and Cable utilizes Total Quality Management throughout our manufacturing process to ensure consistent quality products Our turnkey manufacturing capabilities include molding, injection and assembly.

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Some of our Custom Wire Harness capabilities are:

  • Wire Harnesses
  • Wiring Harness Assembly
  • Automotive Wiring Harnesses
  • Braiding
  • Wire Crimping & Termination
  • Wire and Cable Prep
  • Cut & Shrink Tubing
  • Tywrapping & Lacing
  • Wire Product Identification
  • Tinning and Soldering
  • Ultra Sonic Welding

    Additional Manufacturing capabilities include:

  • Cable Assembly Over-Molding
  • Insert Molding
  • In-line Functional Testing
  • Ultrasonic Welding of Plastic Housings
  • Laser Trimming of Micro-miniature Cable
  • Continuity & Hot-Pot Testing
  • Ultraviolet Curing of Plastic Parts
  • Four Color Ink Stamping

    For information on Consolidated's wire harness manufacturing capabilites, call us at 1-800-621-4278 or use our online"Request Information" form.


    •  Specifications  Disclaimer  

    Connector Type

    		50 pin Telco

    Types of Wires

    • Copper wire: solid or stranded
    • Fiber Optic wire: single mode (9/125), multimode (62.5/125, 50/125), Duplex or Simplex
    • Coaxial wire: RG6, RG58, RG59, RG136, RG179, etc
    • Multi conductor wire: UL 2464, UL 2725, UL 20276, etc.
    • Single hook-up wire: UL 1007, UL 1061, UL 1015, UL 1332, etc.
    • Flat Cable: Gray ribbon cable, rainbow IDE cable, twisted pair SCSI U320 cable, etc…
    • Wire Jacket: PVC, PE, PU, TPE/TPO, Teflon, Plenum
    • Straight wire, twisted pair wire
    • Conductor Material: Copper or copper alloy
    • Wire Plating: Tin over copper, Silver over copper
    • 28 AWG to 12 AWG of conductor
    • UL/CSA approval or Non UL

    Types of Connectors

    		Equivalents: We offer you the following equivalent connectors from overseas, which give you high quality cable assemblies at competitive pricing:
    • MODULAR: 4P4C, RJ11, RJ12, RJ45, RJ48
    • DB: DB9, DB15, DB25, HDB 26, DB37, DB50, HDD15, HDD26, HDD44, HDD62, HDD78
    • CENTRONIC : CENT24, CENT36, CENT50
    • COAXIAL: BNC, F-TYPE, SMA, etc.
    • CIRCULAR: DIN3, DIN4,DIN5, DIN6, DIN8, MND3, MND4, MND5, MND6, MND8, MND9
    • DVI: DVI-A, DVI-D, DVI-I, SINGLE/DUAL LINK
    • FIBER OPTIC: ST, SC, LC, MTRJ
    • FIRE WIRE: 4P, 6P, 9P
    • USB: A, B, MINI 4P, MINI 5P
    • SCSI: DB25, CENT50, HPCN50, HPDB50, HPDB68, VHDCI (0.8MM)
    • SATA: SATA 7P, SATA 15P, SATA 22P (7+15)
    • SAS: 29P (SFF-8482), 32P (SFF-8484), 4X (SFF-8470). THUMB SCREW, LATCH
    • MINI SAS: 26P (INTERNAL--SFF-8086 & EXTERNAL--SFF-8088), 36P (SFF-8087)
    • IDC: 10P, 16P, 20P, 34P, 40P, 50P etc.
    • A/V: RCA, 2.5/3.5mm MONO OR STEREO, HDMI, COMPONENT A/V
    • Connector/Contact Plating: Tin plating, gold plating with 5u' to 50u'
    • OEM: various OEM connectors build to your spec.

    Shielding

    • General Purpose Unshielded: Where noise and interference are not in your consideration, most economic cabling
    • Single Shielded: An overall aluminum foil shield, prevent low to moderate noise and interference
    • Double Shielded: Aluminum foil shield plus copper braid shield provide an extra protection where moderate to heavy noise and interference are expected

    Handles

    		Straight, right angle, panel mount, board mount. Wire to wire or wire to board, or custom build per spec.

    Retention Systems

    		Friction, Screw, Slide lock, Spring latch, Jack Screw

    Applications

  • Internal and external for PC and Mac
  • Internet
  • Gaming
  • Home theater
  • Industrial Raid System
  • Medical
  • Automobile
  • Industrial Machinery
  • Telecommunication

    • Quality Assurance

    		Total Quality Management, ISO-9001, QS-9000

    Manufacturing

    		Over-molded Tooling, Assembly, Text Fixturing, PCB Insertion

    Quality Control

    		Single Point Accountability

    Compliance

    		RoHS Compliant

    Products

    		Wiring Harness Assembly , Automotive Wiring Harnesses, Braiding, Wire Harness Assemblies, Braiding, Crimping & Termination, Cut & Shrink Tubing, Ultrasonic Welding

    Curing

    		Ultra Violet Curing of Plastic Parts

    Testing

    		Continuity and Hot-Pot as well as In-Line Functional Testing

    Trimming

    		Laser Trimming of Micro-miniature Cable

     Molded Cable Assemblies 


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    Molded Cable Assemblies

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